hm's law (E=IxR)
tells us that even very low resistance in the starter circuit will cause
the starter to turn slowly, because of low voltage. For example: in a
system drawing 200 amps, 0.01 ohms resistance in the starter cable will
cause a 2 volt drop in voltage at the starter; 0.01 ohms is too little
for all but the most expensive and sophisticated ohmmeters to measure,
but measurements of voltage drop will indicate where there is
resistance.
Voltage Drop
I
n automotive circuits
even the smallest loss of voltage will cause poor performance. Set your
Fluke multimeter in the mV or VDC setting and connect the meter + lead
to the side of the device nearer the battery + terminal and the - lead
to the side nearer the battery - terminal or ground and engage the
Min/Max function. Current must be flowing for the meter to register the
voltage drop found. This procedure is helpful on components and
connections (both on the + feed side and - ground side) except
solenoids, which read battery voltage if you measure across them when
the engine is being cranked.
Voltage drops should
not exceed the following:
200 mV Wire or cable
300 mV Switch
100 mV Ground
0 mV to <50 mV Sensor Connections
0.0V Connections
Testing
for Excessive Voltage Drop
Click on graphic to view larger image.
Fig 7 - Testing for Excessive Voltage Drop
Determine if there is resistance in the circuit by measuring the voltage
drop across each connection and component in the starter circuit while
cranking the engine. Measure the voltage drop between the battery post
and the connecting cable, the solenoid posts and the wires that attach
to them, and across the solenoid itself. Also check the connection on
the starter, alternator (feed and ground side) and the ground strap
connection to the engine block and body.